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Processes
What we excel at
Production
At Calibre Specialty Elastomers (CSE), our production and manufacturing processes are designed to deliver exceptional quality and consistency in every batch. Leveraging state-of-the-art equipment and advanced technologies, our facilities are equipped to handle the complex requirements of silicone rubber compounds and high voltage insulators. Our CSOA25m® Homogenization techniques ensures that each product meets stringent specifications, providing unmatched reliability and performance. Our dedicated team of skilled professionals meticulously oversees every step of the manufacturing process, from raw material selection to final inspection, ensuring that our products not only meet but exceed industry standards. With a strong focus on efficiency, precision, and sustainability, CSE is committed to providing superior products that support the success of our customers across various industries.
Innovation & Research Hub
The Innovation and Research (I&R) hub at Calibre Specialty Elastomers (CSE) is a dedicated team focused on exploring new technologies, developing innovative products, improving existing formulations, and solving technical challenges related to silicone rubber compounds. This team is a strategic asset, driving innovation, differentiation, and value creation for the company through the development of novel products, technologies, and solutions in the field of silicone rubber compounds.
Systems and Quality Assurance Centre
At CSE, we conduct rigorous in-house routine tests on silicone rubber compounds using advanced laboratory equipment, standardized test methods, and stringent quality control procedures. Here's an overview of our approach:​
Test Planning and Protocol Development: Before conducting any tests, we develop a comprehensive test plan outlining the specific tests to be performed, the testing equipment and methods to be used, acceptance criteria, and testing frequency. This plan ensures consistency and standardization across all routine tests. ​ Material Sampling and Preparation: Representative samples of silicone rubber compounds are collected from each batch or production run. These samples are prepared according to standardized procedures, including molding or extruding into test specimens of the required shape and size. ​ Testing Equipment Setup and Calibration: All testing equipment is properly set up, calibrated, and maintained according to manufacturer specifications and relevant standards. This ensures the accuracy and reliability of test results. ​ Routine Tests Conducted: We conduct a range of routine tests on silicone rubber compounds to assess their mechanical, thermal, electrical, and chemical properties. These tests include: Tensile, Tear, and Elongation Testing: Assessing the strength and flexibility of the material. Hardness Testing: Measuring the material's resistance to indentation. Dielectric Testing: Evaluating the material's electrical insulation properties. Tracking and Erosion Testing: Checking the material's resistance to surface degradation. Rheology and Viscosity Testing: Analyzing the flow properties of the material. Density and Volume Resistivity Testing: Measuring the material's mass per unit volume and resistance to electrical conduction. ​ Data Analysis and Reporting: Test results are analyzed and compared against established acceptance criteria or specifications. Detailed test reports document the findings, and any deviations from expected results are investigated. Corrective actions are implemented as necessary. ​ Quality Control and Assurance: Quality control measures are implemented throughout the testing process to ensure accuracy, repeatability, and traceability of test results. This includes regular calibration of equipment, adherence to standardized testing procedures, and participation in proficiency testing programs. ​ Through our rigorous R&D and quality control processes, CSE ensures the development and delivery of high-performance silicone rubber compounds that meet and exceed industry standards and customer expectations.